Sets up and operates conventional, special purpose, and numerical control (NC) machines and machining centers to fabricate metallic and nonmetallic parts by performing the following duties.
Including but not limited to:
• Studies blueprints, sketches, drawings, manuals, specifications, or sample part to determine dimensions and tolerances of finished workpiece, sequence of operations, and setup requirements
• Measures, marks, and scribes dimensions and reference points on material or workpiece as guides for subsequent machining
• Selects, aligns, and secures holding fixtures, cutting tools, attachments, accessories, and materials on machines such as mills, lathes, jig borers, grinders, and shapers
• Calculates and sets controls to regulate machining factors such as speed, feed, coolant flow, and depth and angle of cut, or enters commands to retrieve, input, or edit computerized machine control media
• Starts and observes machine operation to detect malfunctions or out-of-tolerance machining, and adjusts machine controls or control media as required
• Verifies conformance of finished workpiece to specifications
• Sets up and operates machine on trial run to verify accuracy of machine settings or programmed control data
• Fits and assembles parts into complete assembly
• Verifies dimensions and alignment of assembly
• Installs machined replacement parts in mechanisms, machines, and equipment, and tests operation of unit to ensure functionality and performance
• Operates welding equipment to cut or weld parts
• Develops specifications from general description and draws sketch of part or product to be fabricated
• Confers with engineers, production personnel, programmers, or others to resolve machining or assembly problems
Education and/or Experience
• High school diploma or general education degree (GED); and 6 months to one year related experience
• CNC programming experience
• Able to operate primarily CNC VTL and additionally, VMC, HMC etc.
• Experience on machining of Oil & Gas jobs especially heavy duty.
• Hands-on experience in Fanuc/ Mazak control
• Knowledge of various cutting tools and cutting parameters.
• Ability to read and comprehend simple instructions, short correspondence, and memos. Ability to write simple correspondence. Ability to effectively present information in one-on-one and small group situations to customers, clients, and other employees of the organization
• Ability to add, subtract, multiply, and divide in all units of measure, using whole numbers, common fractions, and decimals. Ability to compute rate, ratio, and percent and to draw and interpret bar graphs
• Ability to apply common sense understanding to carry out detailed but uninvolved written or oral instructions. Ability to deal with problems involving a few concrete variables in standardized situations
• Physical Demands The physical demands described here are representative of those that must be met by an employee to successfully perform the essential functions of this job. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions
• While performing the duties of this job, the employee is frequently required to stand; walk; sit; use hands to finger, handle, or feel; reach with hands and arms; climb or balance; stoop, kneel, or crouch. The employee must frequently lift and/or move up to 20 pounds and occasionally lift up to 50 pounds. Specific vision abilities required by this job include close vision, distance vision, color vision and peripheral vision
• Work Environment The work environment characteristics described here are representative of those an employee encounters while performing the essential functions of this job. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions
• Machine shop environment. Must be able to wear steel toed safety shoes, safety glasses and hearing protection. While performing the duties of this Job, the employee is frequently exposed to moving mechanical parts. The noise level in the work environment is usually loud