The Fadhili Cogen Project is key part of the wider Fadhili Gas Plant project, a greenfield development located 30 km west of the city of Jubail in the eastern province of Saudi Arabia. The gas plant will have a capacity for around 2,500 MMSCFD and will process sour gas from the Khursaniyah oil field and the Hasbah non-associated gas field.
The Lead I&C Engineer will report to the Maintenance Manager.
The Lead I&C Engineer will be accountable to lead a team of engineers and technicians to fulfil the day to day I&C maintenance activities at the power. In addition to being responsible to support the management of major outages of the plant and ensuring that the plant meets Safety, Environmental, availability, reliability, efficiency, and budgetary targets.
Safety, Quality & Environment:
Ensure Company Health, Safety, and Environmental policies and procedures are followed. Participate in internal/external Health, Safety, Environmental and Quality audits and acts on any relevant findings
Plant I&C Maintenance
o Implement I&C maintenance practices in accordance with OEM and international standards
o Delivery of high levels of commercial availability within HSE limits and budget
o Management of the LTSA with respect to planned and unplanned I&C outage services of gas turbines
o Setting up calibration practices for all field, test and metering instruments in accordance with ISA guidelines
o Development and implementation of a long term I&C maintenance strategy with life cycle management for all major plant systems
o Day-to-day management of the I&C maintenance of the plant by a dedicated Maintenance Team
o Administers the Preventive / Predictive / Corrective I&C Maintenance Programs through a computerized management system
o Determines and schedules the manpower, tools and spares requirements
o Reviews, implements and monitors the adherence to OEM I&C maintenance recommendations and maintenance procedures
o Development, achievement and reporting of I&C
o Maintenance KPI's and objectives in line with the business plan objectives
o Efficient management of spares and consumables inventory while controlling the risks to the business
o Management and tracking of tools and software upgrades of plant control system
o Prepares specifications, plans and administers I&C maintenance contracts
o Works closely with inspection and overhaul contractors and provides them with all the necessary support
o Maintaining high standards of management, ethics and leadership
o Establish and facilitate training programs for individual development and competence
o Takes a lead role in implementing performance management processes by setting objectives and targets for the individuals and performing periodical reviews. Provide coaching to individual's in achieving the set targets whenever necessary.
o Implements lessons learned and other activities to achieve a learning culture
o Ensures succession planning for key staff
o Establish and implement vertical/horizontal communication within the mechanical maintenance team to ensure members are well informed and remain engaged with the business.
o Communication and cooperation with the Maintenance, Operation, Finance, Administration and HSE teams
o Performs the role of a Subject Matter Expert in specialized areas of the plant.
Reporting and Planning and Budgeting
o Coordinates all planned and unplanned electrical maintenance activities in accordance with O&M standards the PWPA and other agreements
o Discusses planned and unplanned jobs undertaken with the Maintenance Manager
o Works with the Maintenance Manager and other Lead Engineers for outage planning and execution
o Spares, Consumables and Use of Tools and Equipment
o Ensures adequate inventories of spares and consumables are maintained
o Ensures appropriate certification of all tools is done on a routine basis
o Ensures all tools and equipment are appropriately maintained and are in good working condition
o Provision of technical advice
o Delivers technical advice to colleagues and Contractors to maintain a high standard of safety and the proper execution of Plant Maintenance Practices
o Applies engineering knowledge and skills to review and update work instructions.
o Implements initiatives to address inconsistencies in CMMS (SAP) scheduling, practices and documentation.
o Good I&C engineering and practical knowledge and experience of how it applies to major I&C component maintenance associated with GT, ST, HRSG in combined cycle configuration.
o Knowledge of DCS and PLC control system, ladder logic
o Lead all I&C maintenance activities associated with defect and planned maintenance programmes, through a team of site based engineers, technicians with support from contract staff.
o Day to day management of I&C maintenance activities in accordance with OEM manuals, company procedures and any legal/contractual requirements
o Development of the short and long term I&C maintenance strategy for the plant and equipment, the development of the I&C maintenance team to support that strategy.
o Performs trouble shooting activities as necessary to determine failure conditions and rectifies defects found
o Ensure that the plant meets Safety, Environmental, availability, reliability, efficiency and budgetary targets whilst complying with legal and contractual requirements.
o Establish the appropriate procedures and computerized I&C maintenance work instructions and management processes as applicable to prudent engineering standards.
o Prepare, manage and monitor the I&C maintenance budget in line with the overall company budget.
o Strong understanding of Health, Safety and Environment management systems, Quality assurance and Safety rules.
o Ensure a high quality of maintenance tasks completed by the team
o Working knowledge of commercial contracts and agreements (PWPA,LTSA O&M etc)
o Provide effective support to the maintenance team which contributes to the plant objectives.
o Making quality decisions and exercise sound judgment.
o Delegates effectively and creates a work climate where people can succeed and empowers subordinates.
o Ability to influence events and achieve objectives to time and within budget.
o Good understanding of cultural differences that exist
o Ability to create a climate of open communication.
o Able to maintain high levels of focus and drive by setting personally challenging goals.
o Ability to use energy and enthusiasm to generate results.
o Good organizational skills and ability to work under pressure.
o Exceptional analytical and problem solving abilities
o An engineering related education to degree level in I&C Engineering.