To carry out the operation of plate bending & plate rolling machines for the required section of plate of EXOTIC material grade assuring the works are conducted as per quality, health, safety and environment standards established within ODC.
Follow the daily fabrication specifications for EXOTIC fabrication and prepare the plate sections to bend OR roll in required profile / shape as indicated in drawing / as per template of ship repair / conversion or new building laid out by the Foreman in order to ensure the fabrication work complies with the specifications provided by the Engineer and the activities are completed as per timelines, quality, health and safety standards of ODC.
Coordinate with the Foreman if and when required in order to ensure that materials/ equipment/ spare part required are provided timely and accurately to complete job requirements
Read the drawings to fabricate the new components OR structures
Provide the required raw materials list to the foreman for arranging the materials
Set and operate all the work related equipment’s to proper working area in order to ensure proper maintenance activities can be carried out as per the safety and health standards established.
Carry out set up and operate machine to bend & roll structural shapes eg. Bars, rods, angles, channels, plates, pipes tubes etc. to angle or contour specified as per work order, drawings, templates, or layout. Selects and bolts holding clamp, die block, and guide clamp to machine.
To correct distortion in larger complex fabrications it may be necessary to heat whole areas in addition to employing line heating. The pattern aims at shrinking one part of the fabrication to pull the material back into shape.
Ensure minimum wastage of materials and its effective utilisation maintaining the EXOTIC fabrication quality & productivity.
Prepare logbook for routine, preventive, breakdown maintenance of all hull equipment’s, machine tools and other machineries in the shipyard to facilitate ease of access and reusability when required.
Knowledgeable for the EXOTIC materials handling
Follow all relevant QA/QC policies, processes, standard operating procedures and instructions so
Track and monitor the equipment’s, machine tools and other machinery in the ship yard requiring maintenance as per their life cycle and utilization in order to ensure proactive maintenance history and replacement as required.
Technical Assistance and Guidance
Reading the isometric drawings
Ensure adherence to and maintenance of the quality of hull equipment’s maintenance activities in order to minimise the error rate and wastage of materials.
Maintain the stock of consumables and spares to enable proactive replenishment of raw materials/ equipment’s/ spare parts required for hull activities.
Prepare daily reports of equipment’s utilization & maintenance activities such as progress, maintenance history of equipment’s, type of repair work done and spare parts required in the department in order to keep the Foreman aware of the progress and ensure the work is completed as per the schedule.
Quality, Health, Safety, & Environment
Adhere to all relevant quality, health, safety and environmental procedures, instructions and controls in order to guarantee the safety of employees, quality of products/ services and environmental compliance can be guaranteed.