Perforating/ Deburr Machine Operator

Confidential Company

Job Responsibilities: Drilling/Perforating Operation – Screens Product Line

• Set up and operate pipe perforation machines for base pipes used in sand control screens, following engineering drawings and work instructions to achieve specified perforation patterns and densities.
• Select and install appropriate drill bits, fixtures, and tooling for each job, ensuring compatibility with pipe material, wall thickness, and required hole size.
• Monitor machine parameters (feed rate, spindle speed, coolant flow) and adjust as needed to optimize drilling performance and prevent tool breakage or pipe deformation.
• Perform in-process and final inspections of perforated pipes, including visual inspection for burrs, verification of hole pattern and size, and ID drift testing to ensure conformance to specifications.
• Deburr perforated pipes using manual or automated deburring tools, ensuring all holes are free from sharp edges and foreign material.
• Document process parameters, inspection results, and any deviations in the appropriate traceability forms and maintain records for quality assurance and traceability.
• Identify and report non-conformances or process discrepancies, issuing NCRs as required and participating in root cause analysis and corrective actions.
• Perform routine maintenance on drilling/perforating equipment, including cleaning, lubrication, and replacement of worn tooling.
• Ensure compliance with company safety, quality, and 5S standards in the drilling/perforating area, including proper use of PPE and adherence to safe work practices.
• Coordinate with production planning, quality, and engineering teams to ensure timely completion of jobs and resolution of technical issues.
• Support post-perforation processes, such as hydrostatic pressure testing, installation of dissolvable plugs (if applicable), and preparation for subsequent screen assembly steps.