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Section Head of Workshop

Emirates Steel Industries

Posted on September 15, 2020

6 - 12 years Abu Dhabi - United Arab Emirates

Bachelor of Technology/Engineering(Mechanical). Emirati (UAE)

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Job Description

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Department & Section: MM&W - Workshops
Direct Manager: MM&W Manager

Working Relationships (internal):
• To lead Workshop Mechanical Maintenance Team
• Support Departmental Manger Mechanical Maintenance & Workshop.
• Support Mechanical teams of Rolling Mills, Steel Making Plant, DR Plant during shutdowns & major breakdowns
• Coordination with Procurement & Warehouse; HR

Working Relationships (external)
• As required

General Summary
Providing coordination, engineering advice and front-line technical support to Work shop teams for the repair, overhaul and major repair activities as well as during unscheduled major breakdown of all related equipment in the integrated steel plant.

Essential Duties and Responsibilities

Leadership and Supervision:
• Develop a highly competent and motivated work force, Prepare staff reports, task and Targets, development plan, training and leave schedules.
• Prepare maintenance plans for all mechanical equipments of Workshop Section in coordination with the planning section.
• To lead, develop, train and evaluate Workshop Section (instruction and guidance to Supervisor, Sr. Technician & Technician)
• Ensure relevant maintenance support to all the section of Mechanical Maintenance.
• Ensure all the jobs assigned to workshop executed as planned.
• To lead Workshop Mechanical maintenance team (instruction and guidance to Supervisor, Sr. Technician & Technician)
Budgeting & Costing:
• Responsible for preparing & proposing accurate annual budgets for management approval to implement the operational plan effectively and managing maintenance activities within the allocated budgetary provisions to ensure cost effectiveness.
Planning for Contingency:
• Responsible for planning and execution of scheduled corrective maintenance and major repairs to optimise production & reduce downtime.
• Responsible for trouble shooting during corrective maintenance activities of all related equipments.
Manage Delivery Targets:
• Manage Workshop section resources and activities and ensure deliveries are met according to agreed tasks and targets in a professional, responsible and cost effective manner.
• Responsible for all overhauling & repairs of equipments performed by Workshop crew.
• Responsible for all sheet metal, fabrication & welding jobs performed by the workshop crew.
• Responsible for management of Tool & equipment store & calibration of measuring instrument.
Safety, Quality & Environment:
• To follow all relevant safety, quality, health and environmental management policies, procedures & also ensure awareness about these in his staff, comply with Audit requirements related to Workshop.
Policies and Procedural Implementation:
• Ensure that all mechanical equipments of Workshop Section are inspected, maintained or overhauled in a safe, efficient and cost effective manner, according to best maintenance philosophies, procedures and practices.

Additional Duties and Responsibilities
• Ensure that all mechanical equipments of Workshop Section are inspected, maintained or overhauled in a safe, efficient and cost effective manner, according to best maintenance philosophies, procedures and practices.


Metals / Steel / Iron / Aluminium / Fabrication

Top Management / Senior Management

Desired Candidate Profile

Knowledge, Skills and/or Abilities (attributes) required

To perform this job successfully, an individual must be able to perform each duty satisfactorily. The requirements listed below are representative of the knowledge, skills, and abilities required

• Problem Solving skills
• Commercial outlook
• People developing skills
• Coaching, mentoring and knowledge sharing
• Drive, resilience and professionalism for strategic vision implementation
• Effective communication skill- Fluency in spoken and written English language.

Minimum Education Qualifications (Must Haves)
• Degree in Mechanical Engineering from recognised university
Any preferred professional training (Nice to have)
• Effective communication skill.
• Knowledge of IT (MS - Office) & SAP (Plant Maintenance & Material Management).
• Knowledge & Experience of CBM / RCM / TPM.
• Knowledge of repair inspection techniques, assembly limits-fits & tolerances, alignment limits for critical industrial equipment including all rotary & reciprocating machines, mechanical power transmission devices.
• Knowledge of ISO 9000 / 14000 and OHSAS 18000 standard

Professional Experience (Must haves)
• About 6-8 years of experience in Steel Plant Mechanical Maintenance as Head Mechanical or equivalent (Fabrication and Major repairs & overhauling)
• 5 Years in a Management Position
• 3-4 Years in implementation of engineering principles

Key Performance Indicators

• Retain Health, Safety and Environment with Zero accidents incurred by personnel.
• Resource Job Compliance Planning’ for cost for repairs, maintenance and downtime against. specified targets.
• Lead corrective action’ for prompt clarification, resolutions and results of problems.
• Rectification of reviewed equipment with ‘smooth transition and production.

Competencies

• Cost consciousness – works within approved budget; develops and implements cost saving measures; contribute to profits and revenue and conserves organizational resources.
• Organizational support- follows policies and procedures; completes administrative tasks correctly and on time; supports organizations goals and values; supports affirmative action and respects diversity.
• Displays willingness to make decisions; exhibits sound and accurate judgment; supports and explains reasoning for decisions and includes appropriate people in decision making process.
• Achieve results by setting and meeting challenging goals.
• Makes team effective by setting examples to inspire the team.
• Listens and respects team opinions in maintenance and development activities
• Encourage and inspires team spirit by resolving its difficulties.


Working Conditions
• Working environment – shop floor environment
• Working at heights
• Working Hours from 8.00 A.M till 4.00 P.M (Excess hours as required by company policy)
• Working days from Sunday till Thursday

Keywords

Head of Workshop Section Head Mechanical Maintenance Troubleshooting Maintenance MS office Supervision Leadership Coordination

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Emirates Steel Industries

Emirates Steel is owned by SENAAT, the UAE’s largest industrial conglomerate and a driving force for implementing the Abu Dhabi government’s industrial diversification policy. Strategically located in the Industrial City of Abu Dhabi, some 35 kilometers away from the heart of the city of Abu Dhabi, Emirates Steel is the only integrated steel plant in the UAE, utilizing the latest rolling mill technology to produce rebar, wire rod and heavy sections.
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