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Experience
5 - 10 Years
Job Location
Education
Bachelor of Technology/Engineering(), Ph.D/Doctorate
Nationality
Any Nationality
Gender
Not Mentioned
Vacancy
1 Vacancy
Job Description
Roles & Responsibilities
1. Thermal & Cooling System Design
- Develop advanced cooling architectures (film, impingement, effusion, transpiration) for combustor liners, domes, and transition ducts suitable for military aero engine environments.
- Design AM-enabled cooling configurations that leverage lattice structures, conformal passages, and optimized cooling hole layouts to enhance thermal performance and manufacturability.
- Conduct steady-state and transient thermal analyses ensuring structural integrity and thermal margins under severe duty cycles.
- Integrate TBCs (Thermal Barrier Coatings) and advanced high-temperature materials into the design process for extended component life.
2. Combustion & Flow Modeling
- Perform 1D/2D thermal network modeling using in-house and commercial tools with heat transfer and pressure loss correlations.
- Execute 3D CFD and CHT simulations using STAR-CCM+ and ANSYS Fluent, including conjugate heat transfer and coolant flow predictions for complex AM geometries.
- Apply FEA-based thermal analysis using ANSYS/Simcenter 3D tools to evaluate material temperatures and thermal stress distributions.
- Conduct design trade studies between conventional and AM-based designs for cost, manufacturability, and performance optimization.
3. Additive Manufacturing Integration
- Collaborate with AM design and manufacturing teams to ensure design intent is maintained through print-ready geometry, build orientation, and post-processing.
- Apply Design for Additive Manufacturing (DfAM) principles to reduce weight, improve cooling effectiveness, and enable integrated functionalities.
- Validate AM cooling features through rig testing and non-destructive evaluation methods.
- Support material and process development for AM-produced combustor hardware, including heat treatment and coating compatibility.
4. Experimental Development & Validation
- Design and execute cooling and heat transfer rig tests for validation of analytical models and AM prototypes.
- Develop instrumentation plans (thermocouples, pressure transducers, IR thermography) and analyze test data to calibrate simulations.
- Correlate experimental results with computational predictions to refine design tools and methods.
5. Integration & Collaboration
- Interface with combustion/Hot gas path design, structural analysis, materials, and manufacturing teams to achieve performance and durability objectives.
- Participate in design and peer reviews with internal/external engineering partners.
- Support root cause analysis for thermal performance deviations and in-service findings.
6. Documentation & Reporting
- Prepare comprehensive technical reports, thermal analysis summaries, and validation documents for internal design reviews and program milestones.
- Present technical findings to leadership, certification authorities, and cross-functional review panels.
Desired Candidate Profile
Education:
- B.E./B.Tech. or M.E./M.Tech. in Mechanical, Aerospace, or Thermal Engineering (PhD preferred).
Experience:
- Practical Experience in thermal system design, heat transfer analysis, or cooling optimization for aero gas turbine.
- Proven background in additive manufacturing design and analysis for thermal management or combustor components.
Technical Skills:
- Expertise in STAR-CCM+, ANSYS Fluent, Simcenter 3D and ANSYS Thermal/Structural solvers.
- Proficiency in CAD tools (NX, SolidWorks) for complex model preparation and integration with simulation workflows.
- Strong understanding of fluid mechanics, thermodynamics, and heat transfer fundamentals with the ability to perform hand calculations and simplified modeling.
- Experience with AM design tools or DfAM principles (e.g., topology optimization, lattice design, build orientation).
- Familiarity with high-temperature alloys, TBC systems, and advanced cooling techniques.
Behavioral Skills:
- Strong analytical thinking and technical problem-solving ability.
- Excellent communication and documentation skills.
- Ability to work effectively in cross-disciplinary and cross-cultural environments.
- Flexibility to travel for test campaigns and partner coordination.
Company Industry
- IT - Software Services
Department / Functional Area
- Engineering
Keywords
- Senior Engineer - Fluid Mechanics
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POWERTECH
About POWERTECH POWERTECH is a center of excellence for propulsion technologies, specializing in the design, engineering, and manufacturing of combustion engines, expendable turbojet engines, and turbofan engines for a wide range of aerospace, defence, and autonomous applications, including fixed- and rotary-wing UAVs and other advanced platforms.
https://careers.edgegroup.ae/job/Abu-Dhabi-Senior-Engineer-Fluid-Mechanics/732667222/