Mold Maintenance & Design Engineer (Plastic & Sheet Metal)

Haier Electric Egypt

1. Mold Maintenance & Troubleshooting:

• Perform scheduled preventive maintenance (PM) on plastic injection molds and sheet metal stamping dies.
• Diagnose and troubleshoot mold-related issues during production runs and implement immediate corrective actions to minimize downtime.
• Disassemble, repair, and replace worn or damaged components (e.g., cores, cavities, ejector pins, guides, springs, nozzles, cutting edges).
• Ensure the final surface finish and functionality of molds meet the quality standards required for consumer-facing home appliances.
• Collaborate with the production team to schedule maintenance without disrupting production targets.

2. Design & Improvement:

• Use AutoCAD and SolidWorks to design new molds or modify existing mold designs for improved performance, longevity, and part quality.
• Create detailed 2D technical drawings and 3D models of mold components and full assemblies.
• Optimize mold designs to enhance production efficiency, reduce cycle times, and minimize material waste.
• Support new product development teams by providing design-for-manufacturability (DFM) input for new appliance parts.

3. Documentation & Quality Assurance:

• Maintain accurate records of all maintenance activities, repairs, modifications, and spare parts usage.
• Generate technical reports on mold performance, failure analysis, and recommendations for improvements.
• Ensure all molds and dies comply with internal quality standards and relevant safety regulations.

4. Coordination & Technical Support:

• Work closely with production, quality assurance, and R&D departments to resolve technical issues and implement solutions.
• Provide technical support and guidance during the setup of new molds or after major repairs.
• Participate in root cause analysis for product defects and implement permanent corrective actions related to mold design or maintenance.

5. Safety & Compliance:

• Adhere to all company safety policies and procedures within a manufacturing environment.
• Maintain a clean and organized workspace in the mold shop.