Job Description

Roles & Responsibilities

Lead and manage complete plant operations to achieve production and business targets.
Ensure smooth functioning of all manufacturing processes including timber cutting, pallet assembly, nailing, heat treatment, finishing, and dispatch.
Develop production plans and ensure optimum utilization of manpower, machinery, and materials.
Monitor daily production output and ensure timely delivery commitments are met.
Drive operational excellence and productivity improvement initiatives.
Oversee production planning, scheduling, and execution.
Ensure production targets are achieved with minimum downtime and wastage.
Monitor machine efficiency, capacity utilization, and operational bottlenecks.
Implement lean manufacturing and process optimization initiatives.
Improve production efficiency, cycle time, and throughput.
Ensure all products meet customer specifications and quality standards.
Maintain compliance with ISPM-15 and export pallet standards where applicable.
Develop and implement quality control procedures.
Reduce rejection rates, customer complaints, and rework.
Coordinate root cause analysis and corrective actions.
Ensure preventive and breakdown maintenance systems are effectively implemented.
Monitor performance and reliability of woodworking and pallet manufacturing machinery.
Coordinate installation and commissioning of new equipment.
Ensure minimal machine downtime and efficient maintenance planning.
Ensure compliance with factory safety standards and statutory regulations.
Promote a strong safety culture across the plant.
Ensure proper use of PPE and adherence to safe operating procedures.
Maintain housekeeping and environmental standards.
Coordinate audits and compliance activities.
Monitor raw material availability including timber, nails, consumables, and packaging materials.
Coordinate with procurement and warehouse teams for uninterrupted production.
Optimize inventory levels and reduce material wastage.
Ensure proper storage and stock management practices.
Control plant operating costs and improve profitability.
Monitor production cost, wastage, labor efficiency, and energy consumption.
Prepare operational budgets and track expenses.
Identify opportunities for cost reduction and process improvement.
Lead and develop production, maintenance, quality, warehouse, and support teams.
Ensure workforce discipline, productivity, and engagement.
Conduct performance reviews and skill development initiatives.
Build a culture of accountability, teamwork, and continuous improvement.
Prepare daily, weekly, and monthly plant performance reports.
Present operational KPIs and improvement plans to management.
Coordinate with sales, logistics, procurement, finance, and HR departments.
Support strategic planning and plant expansion initiatives.

Desired Candidate Profile

MBA or additional operations management qualification preferred.
Experience in wooden pallet manufacturing, wood products, packaging, furniture, sawmill, or related industries preferred.
Strong exposure to high-volume manufacturing operations.
Expertise in production planning and process optimization.
Knowledge of woodworking machinery and industrial maintenance.
Leadership and team management capabilities.
Strong analytical and problem-solving skills.
Cost control and budgeting experience.
Knowledge of ERP/MIS systems.
Understanding of safety and quality systems.
Excellent communication and decision-making skills.

Plant Head – Wooden Pallet Manufacturing Factory Bahwan Services & Trading LLC

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