Plant Manager – Lubricant Manufacturing AL YAMAMA COMPANY

1. Production & Operations Management

• Lead end-to-end plant operations including blending, filling, and packaging processes

• Develop and execute production plans aligned with sales forecasts and customer demand

• Monitor daily production output, efficiency, and downtime, ensuring targets are achieved

• Optimize resource utilization including manpower, machinery, and materials

• Ensure timely delivery of finished goods while maintaining cost efficiency

2. Blending & Technical Oversight

• Develop, review, and optimize lubricant blending formulations

• Ensure correct usage of base oils, additives, and raw materials

• Coordinate with technical and QC teams for product consistency and compliance

• Support new product development and trial batches

3. Planning, ERP & Reporting

• Prepare and manage Bills of Materials (BOMs) and routing structures

• Maintain and control ERP system data including production codes and inventory records

• Track production KPIs and maintain accurate daily production reports

• Generate daily, weekly, and monthly reports for management review

• Analyze production data to identify inefficiencies and improvement opportunities

4. Quality Assurance & Control

· Ensure strict adherence to established quality standards and product specifications

· Collaborate closely with the QC team on testing, validation, and batch approval processes

· Investigate non-conformities and implement corrective and preventive actions (CAPA)

· Maintain accurate and comprehensive documentation to support audits and certifications

· Demonstrate knowledge of lubricant formulations, ASTM standards, and lubricant testing procedures

5. Maintenance & Asset Management

• Oversee preventive and corrective maintenance programs

• Ensure maximum equipment uptime and operational reliability

• Identify requirements for new machinery and upgrades

• Coordinate with maintenance teams to minimize breakdowns and production loss

6. Health, Safety & Environmental (HSE) Management

• Ensure full compliance with HSE policies, procedures, and legal regulations

• Promote a strong safety culture across all plant operations

• Conduct risk assessments, safety audits, and incident investigations

• Ensure proper handling, storage, and disposal of hazardous materials

7. Supply Chain & Material Management

• Plan and control raw material requirements based on production schedules

• Coordinate with procurement for timely sourcing of base oils, additives, and packaging materials

• Monitor inventory levels to avoid shortages or overstocking

• Approve incoming materials in coordination with QC

8. Cost Control & Budgeting

• Develop and manage plant operational budgets

• Monitor and control production costs, including labor, materials, and utilities

• Identify opportunities to reduce waste and improve cost efficiency

• Support financial planning and cost analysis initiatives

9. Team Leadership & Workforce Management

• Lead and manage cross-functional teams including production, QC, maintenance, warehouse, and HSE

• Define roles, responsibilities, and performance expectations

• Conduct performance evaluations and support employee development

• Ensure proper staffing levels and workforce planning

10. Continuous Improvement & Strategy

• Drive continuous improvement initiatives (Lean, efficiency, waste reduction)

• Implement best practices to enhance productivity and operational excellence

• Support expansion plans, capacity improvement, and process automation

• Align plant operations with overall company strategy