Senior Engineer, Reliability (Condition Monitoring) Borouge

KEY ACCOUNTABILITIES

Job Specific Accountabilities

Condition Monitoring

• Develop and implement condition monitoring program to ensure rotating equipment health monitoring and assessment, enhancing operational efficiency.
• Use on-line/off-line MCM systems for vibration analysis and other techniques to perform troubleshooting, ensuring equipment reliability.
• Implement new monitoring technologies to improve diagnostic skills, staying ahead of potential issues.
• Initiate timely Condition Monitoring recommendations to avoid unexpected failures, minimizing maintenance costs and production losses.
• Support plant Reliability Engineers in root-cause failure analysis to identify corrective actions, preventing repeated failures.
• Actively participate in Reliability improvement programs to optimize machinery protection parameters, enhancing plant performance.

Reliability

• Follow-up and provide advice during field maintenance jobs to solve major failures, enhancing equipment reliability.
• Analyze strengths and weaknesses of Condition Monitoring strategies to develop new solutions, improving reliability standards.
• Identify statutory requirements and make procedures to comply, ensuring adherence to regulations.
• Participate in internal/external audits and prepare plans to close audit points, maintaining compliance.
• Provide inputs for budget preparation and monitor variance to control costs, aligning with financial goals.
• Keep abreast of updates in Health, Safety, Environment, and Risk Registers, ensuring safe operations.

HSE Excellence

• Promote and lead by example all safety-related communications and standards, fostering a safe work environment.
• Contribute to providing timely feedback and recommendations to ensure a risk-free environment, achieving safety goals.
• Conduct regular data collection to monitor equipment health and predict failures, preventing unexpected downtimes.
• Utilize advanced monitoring tools to gather accurate data, supporting reliable analysis.
• Implement data acquisition systems to streamline monitoring processes, enhancing efficiency.
• Ensure data integrity to provide a solid basis for decision-making, supporting informed actions.

Analysis & Diagnosis

• Perform detailed analysis of collected data to identify potential issues, ensuring proactive maintenance.
• Use diagnostic tools to pinpoint root causes of equipment problems, facilitating effective solutions.
• Develop predictive models to forecast equipment failures, optimizing maintenance schedules.
• Collaborate with engineering teams to validate analysis results, ensuring accuracy.
• Provide actionable insights to improve equipment reliability, enhancing operational performance.
• Document analysis findings to support maintenance planning, ensuring informed decision-making.

Maintenance Planning

• Develop maintenance schedules based on condition monitoring data, ensuring timely interventions.
• Coordinate with maintenance teams to implement preventive strategies, reducing downtime.
• Prioritize maintenance activities to address critical issues first, optimizing resource allocation.
• Ensure maintenance plans align with operational goals and safety standards, maintaining compliance.
• Monitor the effectiveness of maintenance activities to identify improvement areas, enhancing efficiency.
• Communicate maintenance plans to relevant stakeholders, ensuring alignment and transparency.

Technical Support

• Provide technical support to maintenance and operations teams, minimizing equipment downtime.
• Assist in troubleshooting equipment issues, ensuring quick resolution.
• Develop and implement solutions to address recurring problems, enhancing reliability.
• Train team members in monitoring tools and techniques, building team capabilities.
• Stay updated on the latest monitoring technologies, ensuring best practices.
• Share technical knowledge to enhance team performance, fostering continuous improvement.

Reporting & Documentation

• Prepare detailed reports on condition monitoring activities, ensuring comprehensive documentation.
• Communicate monitoring results to management and stakeholders, supporting strategic decisions.
• Maintain accurate records of monitoring activities, ensuring compliance with policies.
• Use reports to support strategic planning, aligning with business objectives.
• Provide regular updates on the status of monitoring programs, ensuring transparency.
• Identify opportunities to improve monitoring processes, driving continuous improvement.