Production Manager - Plastics Packaging

Client of Creative HR Consultancy

Job Summary

The Production Manager will oversee all operations within the packaging department of a plastics manufacturing company, ensuring efficient production of high-quality woven plastic bags (used for flour, wheat, barley, and similar products). The role requires strong expertise in ISO standards, quality control systems, and process optimization to maintain consistent product quality and operational excellence.

Key Responsibilities

• Plan, organize, and supervise daily production activities in the packaging department.
• Ensure production targets, efficiency, and deadlines are consistently met.
• Optimize machine utilization, manpower, and raw material usage.

Quality Control & Compliance

• Implement and maintain strict quality control procedures.
• Ensure compliance with ISO standards (e.g., ISO 9001 or relevant certifications).
• Monitor product quality for woven plastic bags, ensuring durability, strength, and consistency.
• Lead internal audits and support external certification processes.

Process Improvement

• Identify opportunities to improve productivity, reduce waste, and enhance product quality.
• Implement lean manufacturing or continuous improvement practices.
• Troubleshoot production issues and implement corrective actions.

Team Leadership

• Supervise, train, and develop production staff and supervisors.
• Foster a culture of safety, quality, and accountability.
• Conduct performance evaluations and manage workforce planning.

Health, Safety & Environment (HSE)

• Ensure compliance with safety regulations and company policies.
• Promote safe working practices across all production lines.

Inventory & Materials Management

• Coordinate with procurement and warehouse teams to ensure availability of raw materials (e.g., polypropylene).
• Monitor stock levels and minimize production downtime.

Reporting

• Prepare production reports, KPIs, and performance analysis.
• Report on quality metrics, downtime, and efficiency improvements to senior management.

Skills & Competencies

• Strong knowledge of extrusion, weaving, lamination, and bag conversion processes.
• Expertise in quality control systems and testing standards for woven bags.
• Leadership and team management skills.
• Problem-solving and decision-making abilities.
• Familiarity with lean manufacturing or continuous improvement methodologies.
• Good communication and reporting skills.